Material: Sanitary SS316L (Wetted parts), SS304 (Jacket)
Core Functions: Vacuum deaeration (bubble-free), High-shear homogenization (smooth emulsion), Anchor scraping agitation
Capacity: 5L - 1000L (Lab scale to industrial production)
Standards: Compliant with Food-grade FDA and Pharmaceutical GMP
Sales Model: Factory direct, Single unit or Turnkey production line
MOQ: 1 Unit
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Mayonnaise Emulsifying Machine / Vacuum Homogenizing Mixer
Application
This machine is specifically designed for the small-batch production of high-end products and frequent product changeovers in the cosmetics and pharmaceutical industries; it is the preferred model for the beauty industry. Key features include a bottom-entry homogenizer, which allows for increased power and is exceptionally effective for high-viscosity materials. The main vessel lid features an automated lift system for thorough cleaning, and the tilting discharge design ensures maximum product recovery and minimal waste. It is an ideal choice for small to medium-sized enterprises and is adaptable for large-volume production requirements.
Performance & Features
l Complex Scraper Agitator: Suitable for various complex formulas to achieve optimized energy efficiency.
l PTFE Scrapers: The PTFE (Teflon) scrapers conform to the shape of the mixing tank at all times, effectively scraping sticky materials off the vessel walls.
l Bottom-Entry Homogenizer: Positioned at the bottom of the vessel, it allows for higher motor power, providing a more thorough and powerful shear. It maintains full homogenizing efficiency even during small-batch production.
l High-Shear System & Polishing: The powerful, balanced isostatic curve rotor paired with a specialized stator enables high-energy shearing, grinding, and centrifugation, ensuring a delicate and smooth cream texture. The vessel and piping surfaces feature a 300 MESH mirror polish (Sanitary Grade), complying with daily chemical and GMP standards.
l VFD Speed Control: An optional VFD (Variable Frequency Drive) controlled homogenizer is available, reaching speeds up to 4,500 RPM.
Technical Data Sheet
Main Tank | Water Phase Tank | Oil Phase Tank | Main Tank Power /kw | Water & Oil Tank （Power*2）/kw | Hydraulic Lift /kw | Vacuum Pump Power /kw | |
Volume /L | Wall Scraping | Homogenizing | |||||
5L | - | - | 0.18 | 1.1 | - | 0.75 | 0.55 |
10L | 8 | 5 | 0.18 | 1.1 | 0.18 | 0.75 | 0.75 |
20L | 18 | 10 | 0.37 | 1.5 | 0.18 | 0.75 | 0.75 |
50L | 40 | 25 | 0.75 | 4-7.5 | 0.75 | 1.5 | 1.5 |
100L | 80 | 50 | 1.5 | 4-7.5 | 1.1 | 1.5 | 1.5 |
200L | 170 | 100 | 2.2 | 7.5-11 | 1.5 | 1.5 | 2.2 |
300L | 250 | 150 | 2.2 | 7.5-11 | 1.5 | 1.5 | 2.2 |
500L | 420 | 200 | 4 | 11 | 2.2 | 1.5 | 2.2 |
1000L | 820 | 500 | 5.5 | 15 | 2.2 | 2 | 3 |
Note: Data in this table may vary due to technical improvements or customization; the actual product shall prevail. The total volume is 1.3 times the working volume.
